Different types of slurry stores

There are several slurry storage options available, all of which have their pros and cons.

See below for some of the different options available. More detailed information can be found in the Construction Industry Research and Information Association (CIRIA) guide to Livestock manure and silage storage infrastructure for agriculture. 

Earth-banked lagoons

Earth-banked lagoons can be a cost-effective way of storing slurry but are only appropriate to construct in sufficiently impermeable soil.  This means that permeability does not exceed 10-9m/s, typically with a clay content of 20–30% and with sufficient material to ensure there is an impermeable layer at least 1 m thick. Soils can be lab-tested to determine permeability. It requires a 750 mm freeboard.

Earth-banked slurry lagoon. Copyright AHDB.

Positives

  • Cheapest form of storage to construct
  • Simple approach
  • Versatile – easily extended, capable of storing slurries of different DM content
  • Repair and maintenance is inexpensive
  • Structure life will easily exceed 20 years if maintained properly

Negatives

  • Surface to volume ratio is high, so it will collect a lot of rainwater
  • Large lagoons can be difficult to agitate, making it hard to present slurry in a suitable condition for spreading
  • Occupies large land area
  • Requires suitable soil type and low water table
  • Vulnerable to damage by vegetation and burrowing mammals
  • Machinery operation can damage lagoon’s structural integrity
  • Leak detection systems are difficult to fit and often unsatisfactory
  • Difficult to cover with impermeable material

Lined earth-banked lagoons

Lined lagoons function like an earth-banked lagoon but can be used where the permeability requirements (for earth banked lagoons) cannot be met. A synthetic sheet, secondary liner or imported clay interior liner can be used within an earth-banked lagoon to make a lined lagoon. It requires a 750 mm freeboard.

Lined earth-banked lagoon. Copyright AHDB.

Positives

  • Relatively cheap form of storage compared to concrete or steel
  • Liner allows storage in permeable soils
  • Liner can be combined with access ramps and concrete flooring, which increases the range of material that can be stored

Negatives

  • Surface-to-volume ratio is high, so it will collect a lot of rainwater
  • Large lagoons can be difficult to agitate, making it hard to present slurry in a suitable condition for spreading
  • Occupies large land area
  • Liner is vulnerable to damage, especially when emptying
  • Synthetic liners will have a limited lifespan
  • Vulnerable to damage by vegetation and burrowing mammals
  • Machinery can damage lagoon’s structural integrity
  • Leak detection systems needed
  • Unsuitable for areas with high water table as liner will float on groundwater

Above-ground tanks

An above-ground tank can be used in areas where a lagoon may not be appropriate such as where land may have a high-water table or where the land availability is limited. This option is more expensive than earth-banked lagoons.

Above-ground tanks will usually require a reception pit where the slurry can be scraped to a transfer pump to mix and lift the slurry into the store.

Above ground slurry tank. Copyright AHDB.

Positives

  • They are tall structures with minimal land take, so there is less surface area to collect rainfall, lowering spreading costs and capacity requirements
  • Depending on structural requirements, they can be fairly simple to extend. This will increase capacity without increasing footprint
  • Relatively inexpensive and simple to cover
  • Suitable for high water table areas
  • Regular maintenance is inexpensive
  • Periodic refurbishment such as resealing, re-bolting or replacement of panels is possible

Negatives

  • Reliant on pumps so not suitable for manures with high dry matter content
  • Complex pumping system will increase the possibility of mechanical failure
  • Costs more than earth-banked lagoons
  • No safe access inside so unsuitable for bedding that settles
  • Synthetic liners will have a limited lifespan
  • Danger of impact damage

Concrete stores

Concrete stores are constructed from reinforced concrete panels or mass-poured. These types of stores can be constructed above or below ground level, and filling can be done by pump, gravity discharge or mechanical scraper.

Positives

  • They are tall structures with minimal land take, so there is less surface area to collect rainfall, lowering spreading costs and capacity requirements
  • Depending on structural requirements, they can be fairly simple to extend. This will increase capacity without increasing footprint
  • Relatively inexpensive and simple to cover
  • Suitable for high water table areas
  • Regular maintenance is inexpensive
  • Periodic refurbishment such as resealing, re-bolting or replacement of panels is possible

Negatives

  • Reliant on pumps so not suitable for manures with high dry matter content
  • Complex pumping system will increase the possibility of mechanical failure
  • Costs more than earth-banked lagoons
  • No safe access inside so unsuitable for bedding that settles
  • Synthetic liners will have a limited lifespan
  • Danger of impact damage

Underfloor slatted stores

An underfloor slatted store will sit underneath part of the housed livestock building. This is typically in areas where the livestock circulate or under feeding areas. It will usually only receive the manure from the housed livestock and little to no rainfall. It is typically constructed with poured concrete to minimise the risk of leakage. The design requires a minimum of 300 mm freeboard.

Positives

  • Usually underground but can be above natural ground level
  • Periodically emptied by pump
  • Little maintenance needed
  • Range of construction materials available
  • Suitable for most bedding types except chopped straw and sand

Negatives

  • May require access to remove solids
  • There will be health and safety issues if entering an enclosed store

Weeping wall stores

Weeping wall storage provides separation of slurries as well as storage. It typically consists of a concrete floor with one or more semi-permeable walls. The walls allow the liquid part of the slurry to drain out and be collected into an additional store. The retained solids can be removed via a ramp, lift out panels or excavator. The liquid collected from the weeping wall is classified as slurry and is subject to standard regulations and requirements.

Positives

  • Size and shape can be designed to suit site layout
  • Separates slurry into pumpable liquid and semi-solid manure for ease of spreading
  • Covering is possible with ease depending on size and shape
  • Maintenance costs are generally low
  • Generally hardwearing, moderately vulnerable to damage
  • Not dependent on soil type or water table
  • Store is long lasting providing panels do not get damaged

Negatives

  • Suitable for only a limited range of slurry DM types
  • Construction cost is high
  • Repairs to concrete panels can be expensive

Slurry bags

Slurry bags are a less common form of storage. They can be as large as 7000 m3 and are constructed with reinforced impermeable artificial membranes such as PVC. They can be fitted with several inlets to facilitate emptying and filling. They can also incorporate electric or hydraulic agitators. They are only suitable for slurries that are pumpable but are highly effective at capturing and containing ammonia emissions.

Positives

  • Similar cost to concrete or steel storage
  • Highly effective at stopping nitrogen loss in the form of ammonia emissions
  • Possible to incorporate stirrers
  • Excludes rainwater
  • Minimal maintenance required

Negatives

  • May need additional support structure or secondary containment (such as a lined lagoon)
  • A leak detection system will likely be required
  • Synthetic liner has a limited lifespan (around 20 years) and can be damaged by exposure to light and extreme temperature
  • Only suitable for pumpable slurries (solid-free)
  • Moderate to high land take
  • Less suitable for areas with a high water table
  • Bunding required in case of split
  • Vulnerable to damage by mammals, so must be fenced off from livestock

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